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Technical Paper

Effect of Pre-Chamber Enrichment on Lean Burn Pre-Chamber Spark Ignition Combustion Concept with a Narrow-Throat Geometry

2020-04-14
2020-01-0825
Pre-chamber spark ignition (PCSI) combustion is an emerging lean-burn combustion mode capable of extending the lean operation limit of an engine. The favorable characteristic of short combustion duration at the lean condition of PCSI results in high efficiencies compared to conventional spark ignition combustion. Since the engine operation is typically lean, PCSI can significantly reduce engine-out NOx emissions while maintaining short combustion durations. In this study, experiments were conducted on a heavy-duty engine at lean conditions at mid to low load. Two major studies were performed. In the first study, the total fuel energy input to the engine was fixed while the intake pressure was varied, resulting in varying the global excess air ratio. In the second study, the intake pressure was fixed while the amount of fuel was changed to alter the global excess air ratio.
Technical Paper

Isobaric Combustion for High Efficiency in an Optical Diesel Engine

2020-04-14
2020-01-0301
Isobaric combustion has been proven a promising strategy for high efficiency as well as low nitrogen oxides emissions, particularly in heavy-duty Diesel engines. Previous single-cylinder research engine experiments have, however, shown high soot levels when operating isobaric combustion. The combustion itself and the emissions formation with this combustion mode are not well understood due to the complexity of multiple injections strategy. Therefore, experiments with an equivalent heavy-duty Diesel optical engine were performed in this study. Three different cases were compared, an isochoric heat release case and two isobaric heat release cases. One of the isobaric cases was boosted to reach the maximum in-cylinder pressure of the isochoric one. The second isobaric case kept the same boost levels as the isochoric case. Results showed that in the isobaric cases, liquid fuel was injected into burning gases. This resulted in shorter ignition delays and thus a poor mixing level.
Technical Paper

Isobaric Combustion at a Low Compression Ratio

2020-04-14
2020-01-0797
In a previous study, it was shown that isobaric combustion cycle, achieved by multiple injection strategy, is more favorable than conventional diesel cycle for the double compression expansion engine (DCEE) concept. In spite of lower effective expansion ratio, the indicated efficiencies of isobaric cycles were approximately equal to those of a conventional diesel cycle. Isobaric cycles had lower heat transfer losses and higher exhaust losses which are advantageous for DCEE since additional exhaust energy can be converted into useful work in the expander. In this study, the performance of low-pressure isobaric combustion (IsoL) and high-pressure isobaric combustion (IsoH) in terms of gross indicated efficiency, energy flow distribution and engine-out emissions is compared to the conventional diesel combustion (CDC) but at a relatively lower compression ratio of 11.5. The experiments are conducted in a Volvo D13C500 single-cylinder heavy-duty engine using standard EU diesel fuel.
Technical Paper

Optical Study on the Fuel Spray Characteristics of the Four-Consecutive-Injections Strategy Used in High-Pressure Isobaric Combustion

2020-04-14
2020-01-1129
High-pressure isobaric combustion used in the double compression expansion engine (DCEE) concept was proposed to obtain higher engine brake thermal efficiency than the conventional diesel engine. Experiments on the metal engines showed that four consecutive injections delivered by a single injector can achieve isobaric combustion. Improved understanding of the detailed fuel-air mixing with multiple consecutive injections is needed to optimize the isobaric combustion and reduce engine emissions. In this study, we explored the fuel spray characteristics of the four-consecutive-injections strategy using high-speed imaging with background illumination and fuel-tracer planar laser-induced fluorescence (PLIF) imaging in a heavy-duty optical engine under non-reactive conditions. Toluene of 2% by volume was added to the n-heptane and served as the tracer. The fourth harmonic of a 10 Hz Nd:YAG laser was applied for the excitation of toluene.
Technical Paper

Injection Strategies for Isobaric Combustion

2019-12-19
2019-01-2267
In a previous study, we demonstrated that the isobaric combustion cycle, achieved with a split injection strategy, can be more suitable for the double compression expansion engine concept than the conventional diesel combustion cycle. The present work is focused on understanding the effect of different injection strategies on the heat release, efficiency, and emissions of isobaric combustion at the peak cylinder pressure of 150 bar. In situ injection rate measurements are performed to improve our understanding of the heat release rate shape and pollutant formation. A variation of load is performed to demonstrate the feasibility of the isobaric combustion cycle at higher loads, and the means of achieving them. The thermal efficiency reduces at lower loads because of heat losses. It peaks at a medium load point before reducing again at higher loads because of exhaust losses.
Technical Paper

Fuel Flexibility Study of a Compression Ignition Engine at High Loads

2019-12-19
2019-01-2193
Engine experiments were performed on a single-cylinder heavy-duty engine at relatively high loads to investigate the regions where the combustion characteristics are unchanged regardless of the fuel octane number. Primary Reference Fuels (PRFs) and three different commercial fuels with RON values ranging from 0 to 100 were tested in this study. A sweep of net indicated mean effective pressure (IMEPNet) of 5 to 20 bar, absolute intake pressure of 1.5 to 2.8 bar, exhaust gas recirculation (EGR) of 0 to 40%, and fuel injection pressure of 700 to 1400 bar were performed to investigate the combustion characteristics, ignition delay time, combustion duration, efficiency, and emissions. At the highest load point (IMEPNet = 20 bar), all the fuels burn as in conventional diesel combustion. Despite the wide range of octane numbers, all fuels had similar ignition delay time, combustion duration, indicated efficiency, and emissions at 10 to 20 bar IMEPNet.
Technical Paper

In Situ Injection Rate Measurement to Study Single and Split Injections in a Heavy-Duty Diesel Engine

2019-09-09
2019-24-0136
The split injection strategy holds a potential for high pressure combustion engines. One advantage of such strategy is the capability to control the heat release rate, which also implies the use of multiple split-injections with relatively short dwell intervals. Most injection rate measurement techniques require installment of the injector on a dedicated test rig. However, these techniques fail to accurately reproduce real-engine operating conditions. Using the spray impingement method, this paper investigates the injection rate of a high flow-rate solenoid injector while being operated on the engine. The aim is to have an experimental configuration as similar as possible to the real engine in terms of the acoustics and the fuel temperature within the injection system. The assumption of spray force proportional to the spray momentum is used here to measure the injection rate.
Technical Paper

Thermal Efficiency Comparison of Different Injector Constellations in a CI Engine

2019-09-09
2019-24-0172
More stringent emission regulations call for high-efficiency engines in the heavy-duty vehicle sector. Towards this goal, reduced heat losses, as well as increased work output, are needed. In this study, a multiple injector concept to control the combustion as well as reduce the hot boundary zones is proposed. Earlier studies have proven that multiple injectors experience lower heat losses and higher efficiency. However, a comprehensive investigation of the causes for experimental heat loss was not performed in depth. Experiments in a heavy-duty CI engine equipped with three injectors were thus performed. Engine configurations of single, dual and triple injectors were compared for a single-injection case as well as a multi-injection (Sabathe-cycle) case. Heat losses, efficiency and the emission levels were quantified and investigated. Optical experiments were performed to investigate the temperature field as well as flame behavior.
Technical Paper

On the HCCI Octane Boosting Effects of γ-Valerolactone

2019-09-09
2019-24-0026
This study examined the octane boosting effects of γ-valerolactone, a fuel derived from lignocellulosic biomass, under Homogeneous Charge Compression Ignition (HCCI) combustion mode. The experiments were performed in a Cooperative Fuel Research (CFR) engine under four sets of conditions defined by the combinations of intake temperatures and rotation speed. Octane boosting effects were rated with FACE (Fuel for Advanced Combustion Engine) J gasoline as a base fuel. Due to the non-miscibility of γ-valerolactone into FACE J, a new approach was proposed in which the octane boosting effect of a mixture comprised up of two-third γ-valerolactone and one-third ethanol was investigated. To evaluate the effect of γ-valerolactone, the octane boosting effect of pure ethanol into FACE J was also investigated such that comparison can be drawn. Further attempts were made to extract the octane boosting effects of pure γ-valerolactone.
Technical Paper

Study of Fuel Octane Sensitivity Effects on Gasoline Partially Premixed Combustion Using Optical Diagnostics

2019-09-09
2019-24-0025
Partially premixed combustion (PPC) is a low-temperature combustion concept that could deliver higher engine efficiency, as well as lower emissions. Gasoline-like fuel compression ignition (GCI) is beneficial for air/fuel mixing process under PPC mode because of the superior auto-ignition resistance to prolong ignition delay time. In current experiments, three surrogate fuels with same research octane number (RON77) but different octane sensitivities (OS), PRF77 (S = 0), TPRF77-a (S = 3) and TPRF77-b (S = 5), are tested in a full-transparent single cylinder AVL optical compression ignition (CI) engine at low load conditions. Aiming at investigating the fuel octane sensitivity effect on engine combustion behavior as well as emissions under GCI-PPC mode, engine parameters, and emission data during combustion are compared for the test fuels with a change of injection timing.
Technical Paper

A Study of Lean Burn Pre-Chamber Concept in a Heavy Duty Engine

2019-09-09
2019-24-0107
Due to stringent emission standards, the demand for higher efficiency engines has been unprecedentedly high in recent years. Among several existing combustion modes, pre-chamber spark ignition (PCSI) emerges to be a potential candidate for high-efficiency engines. Research on the pre-chamber concept exhibit higher indicated efficiency through lean limit extension while maintaining the combustion stability. In this study, a unique pre-chamber geometry was tested in a single-cylinder heavy-duty engine at low load lean conditions. The geometry features a narrow throat, which was designed to be packaged inside a commercial diesel injector pocket. The pre-chamber was fueled with methane while the main chamber was supplied with an ethanol/air mixture.
Technical Paper

Oxy-Fuel HCCI Combustion in a CFR Engine with Carbon Dioxide as a Thermal Buffer

2019-09-09
2019-24-0119
Global warming and the increasingly stringent emission regulations call for alternative combustion techniques to reduce CO2 emissions. Oxy-fuel combustion is one of those techniques since the combustion products are easily separated by condensing the water and storing CO2. A problem associated with the burning of fuel using pure oxygen as an oxidant is that it results in high adiabatic flame temperature. This high flame temperature is decreased by introducing a thermal buffer to the system. A thermal buffer in this context is any gas that does not participate in combustion but at the same time absorbs some of the released heat and thus decreases the temperature of the medium. Many experiments have been conducted to study oxy-fuel combustion in ICE using noble gases as thermal buffers. However, those experiments focused on using hydrogen as a fuel to avoid any build-up of CO2 in the system.
Journal Article

Compression Ratio and Intake Air Temperature Effect on the Fuel Flexibility of Compression Ignition Engine

2019-09-09
2019-24-0110
The effect of compression ratio (CR) and intake air temperature on the combustion characteristics of fuels with different octane ratings were investigated on a single-cylinder heavy duty engine. The study focused on Primary Reference Fuels (PRFs) and commercial grade diesel with octane numbers ranging from 0 to 100. The engine was configured at a CR of 11.5:1, which is lower than typical heavy-duty compression ignition CI engines. This aims to compare the fuels’ burning regime with recently reported measurements at CR17:1. Experiments were performed at different intake air temperatures of 20 to 80 °C and net indicated mean effective pressure (IMEPNet) of 5 to 20 bar. The injection rates have been characterized to determine the hydraulic delay of the injector and thus define the actual ignition delay time. At low loads, diesel-like fuels were found to burn in partially premixed combustion (PPC) mode whereas high octane fuels did not ignite.
Technical Paper

Novel Geometry Reaching High Efficiency for Multiple Injector Concepts

2019-04-02
2019-01-0246
Heat losses are known to decrease the efficiency of CI engines largely. Here, multiple injectors have been suggested to shrink these losses through reduction of spray wall impingement. Studies on multiple injectors have proven the concept’s heat transfer reduction but also highlighted the difficulty of using a standard piston bowl. This study proposes a two-injector concept combined with a flat bowl to reduce heat losses further. To change the spray pattern, the two injectors are injecting in a swirling motion while placed at the rim of the bowl. Four injection timings have been investigated using Reynolds-Averaged Navier-Stokes simulations. This computational method quantified the amount of heat loss reduction possible. A conventional single injector concept is compared to two injector concepts with a standard and flat bowl. A Double Compression Expansion Engine (DCEE) concept, based on a modified Volvo D13 single-cylinder engine, was the base for all simulations.
Technical Paper

Variable Compression Ratio (VCR) Piston - Design Study

2019-04-02
2019-01-0243
Variable compression ratio (VCR) technology has long been recognized as a method for improving the automobile engine performance, efficiency, fuel economy with reduced emission. This paper presents a design of hydraulically actuated piston based on the VCR piston proposed by the British Internal Combustion Engine Research Institute (BICERI). In this design, the compression height of the piston automatically changes in response to engine cylinder pressure by controlling the lubrication oil flow via valves in the piston. In addition, numerical models including piston kinetic model, oil hydraulic model, compression ratio model and etc., have been established to evaluate the piston properties. The oil flow characteristics between two chambers in VCR piston have been investigated and the response behaviors of VCR engine and normal engine, such as compression pressure and peak cylinder pressure, are compared at different engine loads.
Technical Paper

Combustion Stratification and Dynamic Flame Tracing Analysis of Partially Premixed Combustion in a Compression Ignition Engine Fueled with Low-Octane Fuel

2019-04-02
2019-01-1151
Partially premixed combustion (PPC) is a low-temperature combustion concept, which is between conventional diesel compression ignition (CI) and homogeneous charge compression ignition (HCCI). In PPC mode, the start of injection timing (SOI) is earlier than that of CI and later than that of HCCI and stratified in-cylinder fuel/air mixture can be formed to control the auto-ignition by the fuel injection timing. Gasoline fuel is beneficial for PPC mode because of its superior resistance to auto-ignition, which can enhance fuel-air charge mixing process with longer ignition delay time. The scope of this study is to investigate in-cylinder auto-ignition, combustion evolution, combustion stratification, and engine-out emissions at PPC operating mode under lean and low load engine conditions with different injection timings. Primary reference fuel PRF77, was selected as the low-octane test fuel.
Technical Paper

The Physical and Chemical Effects of Fuel on Gasoline Compression Ignition

2019-04-02
2019-01-1150
In the engine community, gasoline compression ignition (GCI) engines are at the forefront of research and efforts are being taken to commercialize an optimized GCI engine in the near future. GCI engines are operated typically at Partially Premixed Combustion (PPC) mode as it offers better control of combustion with improved combustion stability. While the transition in combustion homogeneity from convectional Compression Ignition (CI) to Homogenized Charge Compression Ignition (HCCI) combustion via PPC has been comprehensively investigated, the physical and chemical effects of fuel on GCI are rarely reported at different combustion modes. Therefore, in this study, the effect of physical and chemical properties of fuels on GCI is investigated. In-order to investigate the reported problem, low octane gasoline fuels with same RON = 70 but different physical properties and sensitivity (S) are chosen.
Technical Paper

Should We Walk or Take a Car for Minimum Greenhouse Gas Emissions?

2019-04-02
2019-01-0996
This paper compares the greenhouse gas (GHG) emissions attributed to driving a popular production vehicle powered by an internal combustion engine (ICE), as well as a hybrid electric vehicle (HEV), with GHG emissions associated with walking, running and bicycling. The purpose of this study is to offer a different perspective on the problem of global warming due to anthropogenic causes, specifically on transportation and eating patterns. In order to accurately estimate emissions, a full life cycle of food has been considered coupled with energy expenditures of the aforementioned activities obtained from several different sources and averaged for more reliable results. The GHG emissions were calculated for Sweden, the UK, and the US. Depending on the availability of certain data, the methodology for different countries was altered slightly. The question whether walking, running or taking a bicycle is better for the environment than driving a car cannot be answered uniquely.
Technical Paper

HCCI Octane Number Scale in a Pressure-Temperature Diagram

2019-04-02
2019-01-0965
A new approach for investigating combustion behavior of practical fuels under homogeneous charge compression ignition (HCCI) conditions was developed with the help of a cooperative fuel research (CFR) engine. The method uses a set of two pressure-temperature diagrams and two charts, each with an octane number scale based on primary reference fuels (PRF), created from experimental results by sweeping the intake temperature. The two pressure-temperature diagrams report conditions leading to the start of the low temperature combustion and the start of the main combustion, respectively. Additional two charts -- required compression ratio and fraction of low temperature heat release charts -- describe global combustion behavior and the importance of the low temperature combustion. Each diagram and chart, together with their respective octane number scale, allow to examine the combustion behavior of practical fuels by comparing their combustion behavior with those of the PRFs.
Technical Paper

A Path towards High Efficiency Using Argon in an HCCI Engine

2019-04-02
2019-01-0951
Argon replacing Nitrogen has been examined as a novel engine cycle reaching higher efficiency. Experiments were carried out under Homogeneous Charge Compression Ignition (HCCI) conditions using a single cylinder variable compression ratio Cooperative Fuel Research (CFR) engine. Isooctane has been used as the fuel for this study. All the parameters were kept fixed but the compression ratio to make the combustion phasing constant. Typical engine outputs and emissions were compared to conventional cycles with both air and synthetic air. It has been found that the compression ratio of the engine must be significantly reduced while using Argon due to its higher specific heat ratio. The resulting in-cylinder pressure was lower but combustion remains aggressive. However, greater in-cylinder temperatures were reached. To an end, Argon allows gains in fuel efficiency, in unburned hydrocarbon and carbon monoxide, as well as in indicated efficiency.
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